Batch & recipe control
CIP and batch automation with traceable records
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
USA · India joint venture
Food, Dairy & Life Sciences
Sugar Industries
Season-critical process control with no tolerance for downtime.
Overview
What we do here
A sugar mill's crushing season leaves no room for a control-system failure. We plan work into the off-season window, integrate DCS and PLC control across the crushing-to-boiling train, and hand back systems the mill's own team can run.
What this floor demands
- A fixed crushing season with no tolerance for control-system downtime
- Mill, boiler and evaporator control running as separate, unlinked systems
- Steam and juice-flow loops tuned decades ago and never revisited
- Obsolete controllers with no local spares or support
Scope
What we deliver here
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
01
Off-season migration planning with committed completion dates
02
DCS and PLC integration across crushing, boiling and evaporator sections
03
Steam and process loop retuning with instrumentation verification
04
Obsolescence audits and controller replacement ahead of the crushing season
05
AMC support with response times matched to the season's criticality
Standards we work toIEC 61439IBR (boiler control)IEC 62443
Services applied
The packages behind this scope
Obsolescence & Migration Upgrades
PLC, HMI and drive platforms replaced before end-of-life support turns into unplanned downtime.
DetailsDCS Integration
Distributed control system engineering for continuous process plants where a single controller is not enough.
DetailsAutomation AMC & Support
Annual maintenance contracts and remote or on-site support for PLC, SCADA and DCS systems already in service.
DetailsProof points
Comparable work we have delivered
Let's build
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