
Batch & recipe control
CIP and batch automation with traceable records
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
Food, Dairy & Life Sciences
Validated automation with documentation that passes audit.
Overview
In pharma the system is not delivered until the paperwork is. We design PLC and SCADA control with 21 CFR Part 11 and qualification in mind, and hand over DQ/IQ/OQ documentation alongside the automation.
In practice
Pharmaceutical automation is judged on the paperwork trail as much as the running system. We work to GAMP 5 categories from the start: URS, FS and DS written before logic, traceability matrix maintained through the build, and IQ/OQ/PQ protocols executed and signed rather than reconstructed afterwards. Retro-fitting that documentation onto a finished system costs more than writing it alongside — and auditors can tell the difference.
In the system itself, 21 CFR Part 11 sets the shape: unique user accounts with no shared logins, an audit trail that cannot be edited or cleared from the HMI, electronic signatures on batch-affecting actions, and time synchronisation across every node so records reconcile. Change control continues after handover, because a validated system that gets an undocumented logic patch in year two is no longer validated.
Scope
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
PLC/SCADA control with 21 CFR Part 11 compliant electronic batch records
Recipe management and batch control to ISA-88 structure
Validation support: DQ, IQ, OQ protocols and as-built documentation
Change-control procedures for validated automation systems
Alarm, audit-trail and event integration tied to batch identity
Services applied
Supervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsFactory and site acceptance testing that catches integration problems before they reach the production line.
DetailsProduction data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsProof points

Batch & recipe control
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
Let's build
Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.