Batch & recipe control
CIP and batch automation with traceable records
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
USA · India joint venture
Food, Dairy & Life Sciences
Pharmaceutical
Validated automation with documentation that passes audit.
Overview
What we do here
In pharma the system is not delivered until the paperwork is. We design PLC and SCADA control with 21 CFR Part 11 and qualification in mind, and hand over DQ/IQ/OQ documentation alongside the automation.
What this floor demands
- Electronic batch records and audit trails not meeting 21 CFR Part 11
- Change control gaps on any modification to a validated control system
- Batch and recipe management spread across manual and automated steps
- Alarm and event data not traceable back to a specific batch
Scope
What we deliver here
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
01
PLC/SCADA control with 21 CFR Part 11 compliant electronic batch records
02
Recipe management and batch control to ISA-88 structure
03
Validation support: DQ, IQ, OQ protocols and as-built documentation
04
Change-control procedures for validated automation systems
05
Alarm, audit-trail and event integration tied to batch identity
Standards we work toWHO GMPSchedule M21 CFR Part 11ISA-88
Services applied
The packages behind this scope
SCADA & HMI Development
Supervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsFAT/SAT & Commissioning
Factory and site acceptance testing that catches integration problems before they reach the production line.
DetailsMES & Data Integration
Production data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsProof points
Comparable work we have delivered
Let's build
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