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USA · India joint venture

Food, Dairy & Life Sciences

Pharmaceutical

Validated automation with documentation that passes audit.

Overview

What we do here

In pharma the system is not delivered until the paperwork is. We design PLC and SCADA control with 21 CFR Part 11 and qualification in mind, and hand over DQ/IQ/OQ documentation alongside the automation.

What this floor demands

  • Electronic batch records and audit trails not meeting 21 CFR Part 11
  • Change control gaps on any modification to a validated control system
  • Batch and recipe management spread across manual and automated steps
  • Alarm and event data not traceable back to a specific batch

In practice

Validation is a documentation discipline, not a feature

Pharmaceutical automation is judged on the paperwork trail as much as the running system. We work to GAMP 5 categories from the start: URS, FS and DS written before logic, traceability matrix maintained through the build, and IQ/OQ/PQ protocols executed and signed rather than reconstructed afterwards. Retro-fitting that documentation onto a finished system costs more than writing it alongside — and auditors can tell the difference.

In the system itself, 21 CFR Part 11 sets the shape: unique user accounts with no shared logins, an audit trail that cannot be edited or cleared from the HMI, electronic signatures on batch-affecting actions, and time synchronisation across every node so records reconcile. Change control continues after handover, because a validated system that gets an undocumented logic patch in year two is no longer validated.

Scope

What we deliver here

Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.

01

PLC/SCADA control with 21 CFR Part 11 compliant electronic batch records

02

Recipe management and batch control to ISA-88 structure

03

Validation support: DQ, IQ, OQ protocols and as-built documentation

04

Change-control procedures for validated automation systems

05

Alarm, audit-trail and event integration tied to batch identity

Standards we work toWHO GMPSchedule M21 CFR Part 11ISA-88

Proof points

Comparable work we have delivered

CIP and batch automation with traceable records

Batch & recipe control

CIP and batch automation with traceable records

Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.

Result: Verified cycle completion and audit-ready batch records, no manual logbook.

Let's build

Running a pharmaceutical operation?

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