Heavy Engineering & Metals
Safety-rated control for the highest-consequence floors we work on.
Overview
Forges and foundries are the hardest environment we integrate into: molten metal, shock load and heat in the same cell as the operator. Every control and safety system here is specified for the failure mode that actually matters, not the generic template.
Scope
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
Safety PLC, light-curtain and interlock design to current SIL/PL requirements
Furnace and induction control integration with plant SCADA
Sequencing and cycle control for pour, press and shakeout stations
Risk assessment review and validation testing on existing safety systems
AMC support for safety-critical control assets
Services applied
Safety PLCs, light curtains, interlocks and SIS logic engineered to the risk assessment, not to a generic template.
DetailsSupervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsAnnual maintenance contracts and remote or on-site support for PLC, SCADA and DCS systems already in service.
DetailsProof points
SCADA & monitoring
Scope: Protocol conversion, SCADA integration and remote monitoring across mixed-vendor assets.
Result: Single dashboard replacing individual OEM portals, with alarm notification on faults.
Let's build
Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.
