Heavy Engineering & Metals
Batching automation and recipe control for consistent yield.
Overview
Ready-mix and precast plants live or die on batching consistency. We automate the weighing, dosing and sequencing that decide whether every batch matches the mix design, not just the first one.
Scope
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
PLC-based batching control with automated weight and moisture correction
Recipe management SCADA with full batch audit trail
Silo, conveyor and pneumatic gate interlocking
MES integration for batch reporting and yield tracking
Instrumentation for load cells, level and flow measurement
Services applied
PLC selection, logic development and migration for machines and lines that need control, not just power.
DetailsProduction data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsSensor, transmitter and field-device selection, installation and loop checking for control systems that need real data.
DetailsProof points
SCADA & monitoring
Scope: Protocol conversion, SCADA integration and remote monitoring across mixed-vendor assets.
Result: Single dashboard replacing individual OEM portals, with alarm notification on faults.
Let's build
Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.
