Skip to content
USA · India joint venture

Heavy Engineering & Metals

Metal Industries

Process control for rolling, machining and treatment lines at volume.

Overview

What we do here

Rolling mills, machining shops and treatment lines generate data at a rate that decides whether a fault is caught in seconds or discovered as scrap. We build the control and monitoring systems that keep pace with production speed.

What this floor demands

  • Drive and motion faults on mills detected only after a quality reject
  • Temperature and process control loops tuned once and never revisited
  • Multiple vendor PLCs on one line with no common data layer
  • Vibration and load data collected locally but never analysed centrally

Scope

What we deliver here

Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.

01

Drive, VFD and motion control tuned to actual mill dynamics

02

SCADA integration across mixed-vendor PLC lines

03

Instrumentation for temperature, load and vibration monitoring

04

MES and data integration for scrap, yield and downtime tracking

05

Industrial networking to unify legacy and current control platforms

Standards we work toIEC 61439IEC 62443ISA-95 (MES integration)

Proof points

Comparable work we have delivered

Line-wide PLC and SCADA migration on a live production floor

PLC & SCADA integration

Line-wide PLC and SCADA migration on a live production floor

Scope: Obsolescence audit, control philosophy, PLC/SCADA migration and commissioning.

Result: Unified visibility across previously isolated cells, planned around the shutdown window.

Let's build

Running a metal industries operation?

Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.