Batch & recipe control
CIP and batch automation with traceable records
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
USA · India joint venture
Food, Dairy & Life Sciences
Food & Beverages
Line control and data integration for high-speed filling and packing.
Overview
What we do here
Beverage and packaged food lines run fast and stop expensively. We engineer the PLC and SCADA layer that keeps a filler, capper and packer synchronised — and keeps production data flowing into the reports the plant is audited on.
What this floor demands
- Filler, capper and packer running on unsynchronised local controllers
- Micro-stoppages logged manually or not logged at all
- Recipe and format changeovers slower than the line's own changeover target
- No connected data path from the line to quality or MIS reporting
Scope
What we deliver here
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
01
Line-wide PLC synchronisation across filling, capping and packing
02
SCADA with automated micro-stoppage and downtime capture
03
Recipe and format-changeover automation with SCADA-managed presets
04
MES integration for OEE, batch tracking and MIS reporting
05
Vision and sensor integration for fill-level and pack verification
Standards we work toFSSAIHACCPISA-88 (batch control)
Services applied
The packages behind this scope
SCADA & HMI Development
Supervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsMES & Data Integration
Production data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsRobotics & Motion Control
Robotic cells, servo and VFD-driven motion integrated into the line, not delivered as a standalone island.
DetailsProof points
Comparable work we have delivered
Let's build
Running a food & beverages operation?
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