Process & Chemical
Process control that holds tolerance across a shift, not just at startup.
Overview
Extrusion, moulding and film lines are control problems dressed as production problems. Consistent temperature, speed and pressure control loops are what hold dimensional tolerance from the first metre to the last.
Scope
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
Multi-zone temperature and pressure PLC control with PID tuning
Drive synchronisation for extruder, puller and winder sections
Recipe management SCADA for fast, repeatable changeovers
Historian and MES integration linking scrap events to process data
Instrumentation for melt pressure, temperature and gauge measurement
Services applied
PLC selection, logic development and migration for machines and lines that need control, not just power.
DetailsSupervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsProduction data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsProof points
SCADA & monitoring
Scope: Protocol conversion, SCADA integration and remote monitoring across mixed-vendor assets.
Result: Single dashboard replacing individual OEM portals, with alarm notification on faults.
Let's build
Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.
