Batch & recipe control
CIP and batch automation with traceable records
Scope: PLC-based CIP skid automation, recipe management SCADA and MES data integration.
Result: Verified cycle completion and audit-ready batch records, no manual logbook.
USA · India joint venture
Food, Dairy & Life Sciences
Dairy Industries
CIP, batch and cold-chain control with full traceability.
Overview
What we do here
Dairy plants are judged on hygiene and on cold-chain integrity, both of which depend on control systems doing what they are supposed to do every cycle, unattended. We automate CIP, batching and refrigeration monitoring so nothing is left to a checklist.
What this floor demands
- CIP cycles run manually with no verified completion record
- Batch and recipe control spread across disconnected local panels
- Refrigeration and cold-room monitoring without centralised alarming
- Traceability gaps between process data and finished-batch records
Scope
What we deliver here
Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.
01
CIP skid automation with verified cycle completion and reporting
02
Batch control SCADA with recipe management and ISA-88 structure
03
Refrigeration monitoring and centralised alarm management
04
MES integration for batch traceability and audit-ready records
05
Instrumentation for flow, temperature and conductivity verification
Standards we work toFSSAI3-A Sanitary StandardsISA-88 (batch control)
Services applied
The packages behind this scope
SCADA & HMI Development
Supervisory control, operator screens and alarm management built around how your operators actually work the line.
DetailsMES & Data Integration
Production data pulled from the floor into MES, ERP and reporting systems that management actually trusts.
DetailsInstrumentation & Field Devices
Sensor, transmitter and field-device selection, installation and loop checking for control systems that need real data.
DetailsProof points
Comparable work we have delivered
Let's build
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