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USA · India joint venture

Mobility, Electronics & Assembly

Automobile

Line control and robotics engineered around takt time.

Overview

What we do here

Automotive plants measure everything in seconds. Paint, weld and assembly control systems have to hold their sequence continuously, and any work we do on a live line is planned around the plant's own stoppage calendar.

What this floor demands

  • Weld and robot cell controllers ageing out with no replacement plan
  • Any single PLC fault cascading straight into line stoppage
  • Traceability gaps between robot cycle data and vehicle build records
  • Multiple robot and PLC vendors on one line with no unified diagnostics

Scope

What we deliver here

Each item below is a package we build, install and support in-house — not a subcontracted line on a quote.

01

Robot cell integration and safety interlocking for weld and paint stations

02

PLC and SCADA control with line-stoppage diagnostics down to the station

03

MES integration linking cycle data to vehicle build and traceability records

04

Multi-vendor robot and PLC diagnostics through a common SCADA layer

05

AMC with response times aligned to line criticality

Standards we work toIATF 16949ISO 13849 (safety)IEC 62443

Proof points

Comparable work we have delivered

Line-wide PLC and SCADA migration on a live production floor

PLC & SCADA integration

Line-wide PLC and SCADA migration on a live production floor

Scope: Obsolescence audit, control philosophy, PLC/SCADA migration and commissioning.

Result: Unified visibility across previously isolated cells, planned around the shutdown window.

Let's build

Running a automobile operation?

Send a scope, a drawing or just a problem statement. An engineer who knows this floor responds within one working day.